Light guides light up 3M solid-state bulbs

3M has added a new twist to solid-state lighting--embedding light guides in the outer shell of the bulb to redistribute light emission evenly across its surface like the venerable frosted-glass incandescent bulb.

Solid-state lighting has been widely touted for its outstanding energy efficiency. LED bulbs now in hardware stores draw 13 W of electric power, emit as much visible light as 60 W incandescents, and have lifetimes of 25,000 hours, far beyond 1000-hour incandescents. But high prices and some subtle but significant problems are slowing their adoption.

The 3M bulb is aimed at one of those subtle problems. LEDs emit directionally from a small area. Hot filaments and fluorescent tubes are omnidirectional, and although filaments are small, frosted incandescent bulbs scatter the light so it seems to radiate from entire surface. Directionality is good news for applications that want light concentrated in one direction, such as street lighting outdoors and downlighting in homes and offices. But it can be a problem in light fixtures in the line of sight, especially when the light comes from a small area. An example is a non-name solid-state lamp I bought earlier this year from a big-box hardware store. Light comes from a small zone where blue LEDs and yellow phosphor are mounted, not from the bulb's frosted surface, producing an unpleasant glare.

Deep inside, the 3M bulb contains similar blue LEDs with yellow phosphors to generate directional white light. But instead of shining directly into the room, the light is coupled into light guides embedded in the bulb. Total internal reflection guides the light around the bulb to areas where the light is scattered out the surface and into the room, as shown in the figure. That reduces brightness to an acceptable level, making the bulb much more presentable in a light fixture.

The light guide in the 3M LED bulb carries light from the LED source to diffusing areas on the bulb surface. (Courtesy of 3M)

The bulb, shown in the photo below, can't be mistaken for an incandescent. It needs slits to dissipate heat, a cooling problem that it shares with other LED bulbs, and requires heat sinks that add to its environmental impact. But the design is an innovative step in the right direction, making LED lamps an attractive piece of decor rather than an efficient eyesore.

3M's Advanced LED light distributes light like an incandescent bulb. (Courtesy of 3M)